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A Welding Capability Assessment Method (WCAM) to support multidisciplinary design of aircraft structures

Julia Madrid Ruiz (Institutionen för industri- och materialvetenskap, Produktutveckling) ; Anders Forslund (Institutionen för industri- och materialvetenskap) ; Rikard Söderberg (Institutionen för industri- och materialvetenskap, Produktutveckling) ; Kristina Wärmefjord (Institutionen för industri- och materialvetenskap, Produktutveckling) ; Steven Hoffenson ; Johan Vallhagen ; Peter Andersson
International Journal on Interactive Design and Manufacturing (IJIDeM) (1955-2513 ). (2017)
[Artikel, refereegranskad vetenskaplig]

Designing aircraft engines is a complex process in which requirements from multiple disciplines need to be considered. Decisions about product geometry and tolerances to achieve optimized aerodynamics, product life and weight can affect the manufacturing process. Therefore, providing information to designers about process capabilities is necessary to support design exploration and analysis. In this paper, the authors propose theWelding Capability Assessment Method (WCAM) as a tool to support the systematic identification and assessment of design issues related to product geometry critical to the welding process. Within this method, a list of potential failure modes during welding is connected to specific design parameters. Once the critical design parameters have been identified, quantitative methods are proposed to calculate tolerances to reduce the likelihood of welding failures. The application of this method is demonstrated through an industrial case study where a combination of interviews and welding simulations is used to study the welding capability of a number of product geometries. This method represents an advancement from traditional qualitative guidelines and expert judgments about welding difficulties towards a more quantitative approach, supporting virtual design.

Nyckelord: DFM, DFA, Design for welding, Design for quality, Process capability, Variation management, Tolerancing



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Denna post skapades 2017-10-04. Senast ändrad 2017-10-04.
CPL Pubid: 252272

 

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