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Improving lean design of production systems by visualization support

Erik Lindskog (Institutionen för produkt- och produktionsutveckling, Produktionssystem) ; Johan Vallhagen ; Jonatan Berglund (Institutionen för produkt- och produktionsutveckling, Produktionssystem) ; Björn Johansson (Institutionen för produkt- och produktionsutveckling, Produktionssystem)
Procedia CIRP - Proceedings of the 48th CIRP Conference on Manufacturing Systems (2212-8271). Vol. 41 (2015), p. 602-607.
[Konferensbidrag, refereegranskat]

The design process of production systems is complex with many different aspects to consider for efficiently developing and installing an effective system. Important success factors during the design process are typically the abilities to identify and manage risks, develop mitigation plans, and conduct timely proactive problem solving. The work reported in this paper is part of research addressing methods for how the design process can be supported by using virtual representations of the factory environments captured with 3D laser scanning. This support is evaluated in an industrial study of one industrialization project in the manufacturing industry. The industrialization project follows the process to design layout, work places, and plan for installation of new equipment to create a production system within a refurbished shop floor area. The area will include CNC machining centers, welding stations, product inspection, product cleaning, and material handling. 3D laser scanning is used to provide an accurate and realistic virtual representation of the current shop floor area. This virtual representation is combined with 3D CAD models of the new machining centers and other equipment to provide a realistic visualization of the planned production system. The research approach and its questions investigate the benefits of combining the lean principles to design and development of production systems using a realistic visualization, which include systematic risk analysis and problem solving as important activities. The result shows that visualization support gave a great advantage to identify the possible risks and problems, which resulted in higher confidence and substantial timesaving in planning and execution of the industrialization project.

Nyckelord: Manufacturing systems; Production system design; Lean development; Visualization; 3D laser scanning



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Denna post skapades 2015-09-15. Senast ändrad 2016-08-22.
CPL Pubid: 222458

 

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Institutioner (Chalmers)

Institutionen för produkt- och produktionsutveckling, Produktionssystem

Ämnesområden

Produktion
Produktionsteknik

Chalmers infrastruktur