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Variation Simulation of Welded Assemblies Using a Thermo-Elastic Finite Element Model

Samuel Lorin (Institutionen för produkt- och produktionsutveckling, Produktutveckling) ; C. Cromvik ; F. Edelvik ; Lars Lindkvist (Institutionen för produkt- och produktionsutveckling, Produktutveckling) ; Rikard Söderberg (Institutionen för produkt- och produktionsutveckling, Produktutveckling)
Journal of Computing and Information Science in Engineering (1530-9827). Vol. 14 (2014), 3, p. Art. no. 031003.
[Artikel, refereegranskad vetenskaplig]

Every series of manufactured products has geometric variation. Variation can lead to products that are difficult to assemble or products not fulfilling functional or aesthetic requirements. In this paper, we will consider the effects of welding in variation simulation. Earlier work that has been combining variation simulation with welding simulation has either applied distortion based on nominal welding conditions onto the variation simulation result, hence loosing combination effects, or has used transient thermo-elasto-plastic simulation, which can be very time consuming since the number of runs required for statistical accuracy can be high. Here, we will present a new method to include the effects of welding in variation simulation. It is based on a technique that uses a thermo-elastic model, which previously has been shown to give distortion prediction within reasonable accuracy. This technique is suited for variation simulations due to the relative short computation times compared to conventional transient thermo-elasto-plastic simulations of welding phenomena. In a case study, it is shown that the presented method is able to give good predictions of both welding distortion and variation of welding distortions compared to transient thermo-elasto-plastic simulations.

Nyckelord: variation simulation, welding simulation, volumetric shrinkage, PREDICTION, DISTORTION

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Denna post skapades 2014-10-20. Senast ändrad 2016-07-13.
CPL Pubid: 204571


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